AOD refined bottom poured ingots

Electralloy has always been a pioneer in Argon Oxygen Decarburization technology. Today, Electralloy is the oldest continuous AOD operations in the world. Our computerized AOD units refine liquid metal provided by our 32-ton electric arc furnace to provide no-doubt-about-it metallurgical predictability and consistency. This repeatable heat-after-heat control, coupled with masterful bottom pouring, gives you cleaner alloys, better surface quality, low residuals and the highest yields attainable.

Our ingot sizes range from 13" to 70" and from 1,900 to 63,500 lbs.

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Vacuum Arc Remelt Ingots

Remelting AOD refined electrodes via our state of the art fully computer controlled Vacuum Arc Remelt (VAR) furnaces results in consistently higher yields, improved hot workability and predictable reproducible alloys remelt after remelt after remelt. Our process results in a denser, fine grained remelted ingot while exhibiting superior cleanliness, higher physical properties, higher corrosion and electrical resistance with lower gas content than standard air melt products of the same type and size.

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Crucible Sizes Wt. (max.)

VAR Ingot sizes range from 17" to 40" in diameter and from 6,000 to 40,500 lbs.

AOD refined Electroslag Remelt Ingot

Remelting AOD refined electrodes via our fully computerized Electroslag Remelt (ESR) furnace provides the fully automated, precisely controlled process resulting in a consistently higher quality remelted ingot that out performs standard air melt ingot. Our Electroslag Remelt ingots consistently exhibit a fine, uniform, dense grain structure along with reshaped inclusion morphology remelt after remelt. These ingots exceed the demand for superior cleanliness, superior mechanical properties both in the transverse and longitudinal directions, improved hot workability, improved creep and corrosion properties that routinely are imposed by stringent aerospace, nuclear, power generation specifications and specialty alloy and specialty alloy product suppliers.

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Crucible Sizes Wt. (max.)

ESR ingots range from 17" to 44" in diameter and from 6,500 lbs. to 46,500 lbs. Also available is a 12" x 42" and 22" x 55"slab configuration.

Electralloy can supply you with AOD refined, 15 lb. pigs with certified analysis or produce an alloy to your specified chemistry. Electralloy can also reclaim your scrap, gates, risers and miss-runs, melt in our arc furnace, refine in our AOD units, and cast 15 lb. pigs with certified analysis to your specified chemistry.

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Features

• Low carbon, consistently high quality
• Argon-oxygen decarburization
• Extra low carbon and nitrogen, if required
• Consistent quality
• Residual elements extremely low
• Guaranteed analysis
• Up to 52,000 lbs. of alloy with one analysis
• Immediate delivery
• Weatherproof drums protect 15 lb. pigs

Electralloy uses the most advanced laboratory equipment for chemical determination, raw materials and product analysis. Equipment includes:

Lab

• Optical Emission Spectrometer: Spectro M-5 and Spectro S
• X-Ray Fluorescence Spectroscopy: Two Malvern/Panalytical Axios Fasts
• Combustion Analysis for C/S: LECO CS444LS and LECO CS744
• Fusion Analysis for N/O: LECO TC-436 and LECO TCH600

Raw Material (not in lab)

• Handheld Spectrometers
  • INNOV-X and NITON XL2 
  • Olympus (2)
  • Niton XL2

The Electralloy lab is fully certified to perform testing that conforms to all major quality systems and registrars.  View certifications.

Electralloy produces bar in a wide variety of grades ranging from stainless steels (including Nitronic® 50 and Nitronic® 60), duplex, super duplex, nickel and specialty alloys.  Bar sizes range from:

• Stainless steel: 3.75" TO 26" diameter rounds
• Specialty and nickel: 0.625” - 18" diameter rounds
• NITRONIC®: 0.625” - 16" diameter rounds

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Stainless Bar

Electralloy Focus stainless steel bar grades include:
303, 304/304L, 316/316L, 321, 347, 17-4 (630), 15-5 VAR or ESR (XM12), 410, 416, 420, 440C, Nitronic® 50 and Nitronic® 60.

Electralloy SPEED-E-MAC® bars are calcium treated, sulfur-injected stainless products available in grades:
303, 304/304H/304L, 316/316L and 416.

Specialty Bar

Electralloy Focus nickel and specialty grades are:
A-286, EC400, ECK500 (NAVSEA), ECK500 (API-NACE), EC600, EC625, EC800/800H/800AT, ECHX, and EC71500 (70/30 CuNi).

Other popular specialty grades:
EC200, 904L, EC825, 926Mo, EC276, C20 Plus, 310, 317L, EC450, 2205, EC32750, 17-4VAR, 304ESR, 321H, 347H, EC600ESR, and F44 among others.

Electralloy is a leading producer of large section size round and round cornered square (RCS) billet.

Typical size ranges are 4" Round or RCS to 39" Round or RCS in most of the popular grades, including remelted alloys. Billets can be surface conditioned, peeled or polished to your exacting specifications.

All billets are Ultrasonic Tested. Mechanical testing is performed to standard society specifications.

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With Nitronic® weld wire from Electralloy you get the peace of mind of knowing that your weld is as good as, if not better, than the base.

So those applications that call for superior corrosion resistance and strength, or, superior wear and anti-galling properties get every bit of performance on every inch of the component.

Electralloy is currently stocking 30 pound spools of the following for immediate delivery. Other diameters and alloys can be supplied upon request.

• Coiled rod: 0.219” to 0.50”
• Round Weld wire: 0.035”, 0.045”, 0.062”
• NITRONIC® 50W (AWS A5.9-93 ER209)
• NITRONIC® 60W (AWS A5.9-93 ER218)

Learn more about Nitronic® products.

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When you need high quality forged block in standard or custom sizes, Electralloy can deliver. Ideal for distributors serving aerospace and other critical application segments, Electralloy forged blocks provide remarkably consistent quality and internal cleanliness for reliable performance in the most demanding conditions.

Block is currently offered in grades 15‐5 & 17‐4.  Other grades upon inquiry.

Machined blocks are available in:

• Random widths from 12" to 36"
• Exact lengths up to: 9' in 4" thick material and 14' in 12" thick material
• Protected mults
• Typical height/width tolerances -0"/+.25"
• 250 RMS finish on top/bottom and edges

Electralloy can heat treat or anneal, mill and machine, and provide ultrasonic testing upon request.

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