Ranging from simple low alloy steel to complex high-temperature alloys, Electralloy products are used in applications where there is no room for error and failure is not an option.  Ingot, billet, bar, master alloy, plate and wire are available in: austenitic stainless & Nitronic®, martensitic, precipitation hardened, duplex, nickel and copper nickel grades.

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AOD INGOTS

AOD refined bottom poured ingots

Electralloy has always been a pioneer in Argon Oxygen Decarburization technology. Today, Electralloy is the oldest continuous AOD operations in the world. Our computerized AOD units refine liquid metal provided by our 32-ton electric arc furnace to provide no-doubt-about-it metallurgical predictability and consistency. This repeatable heat-after-heat control, coupled with masterful bottom pouring, gives you cleaner alloys, better surface quality, low residuals and the highest yields attainable.

Our ingot sizes range from 13" to 70" and from 1,900 to 63,500 lbs.

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VAR INGOTS

Vacuum Arc Remelt Ingots

Remelting AOD refined electrodes via our state of the art fully computer controlled Vacuum Arc Remelt (VAR) furnaces results in consistently higher yields, improved hot workability and predictable reproducible alloys remelt after remelt after remelt. Our process results in a denser, fine grained remelted ingot while exhibiting superior cleanliness, higher physical properties, higher corrosion and electrical resistance with lower gas content than standard air melt products of the same type and size.

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Crucible Sizes Wt. (max.)

VAR Ingot sizes range from 20" to 40" in diameter and from 9,000 to 40,500 lbs.

Diameter Weight (lbs.)
20"
22"
24"
30"
33"
36"
40"
9,000
11,000
14,500
23,000
26,000
33,000
40,500

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ESR INGOT

AOD refined Electroslag Remelt Ingot

Remelting AOD refined electrodes via our fully computerized Electroslag Refining (ESR) furnace provides the fully automated, precisely controlled process resulting in a consistently higher quality remelted ingot that out performs standard air melt ingot. Our Electroslag Refined ingots consistently exhibit a fine, uniform, dense grain structure along with reshaped inclusion morphology remelt after remelt. These ingots exceed the demand for superior cleanliness, superior mechanical properties both in the transverse and longitudinal directions, improved hot workability, improved creep and corrosion properties that routinely are imposed by stringent aerospace, nuclear, power generation specifications and specialty alloy and specialty alloy product suppliers.

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Crucible Sizes Wt. (max.)

ESR ingots range from 20" to 44" in diameter and from 10,000 lbs. to 46,500 lbs. Also available is a 12" x 42" and 22" x 55"slab configuration.

Diameter Weight (lbs.)
20"
30"
36"
40"
44"
12" x 42"
22" x 55"
10,000
23,500
33,500
43,000
46,500
18,000
30,000

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PIGS

Electralloy can supply you with AOD refined, 15 lb. pigs with certified analysis or produce an alloy to your specified chemistry. Electralloy can also reclaim your scrap, gates, risers and miss-runs, melt in our arc furnace, refine in our AOD units, and cast 15 lb. pigs with certified analysis to your specified chemistry.

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Features

  • Low carbon, consistently high quality
  • Argon-oxygen decarburization
  • Extra low carbon and nitrogen, if required
  • Consistent quality
  • Residual elements extremely low
  • Guaranteed analysis
  • Up to 52,000 lbs. of alloy with one analysis
  • Immediate delivery
  • Weatherproof drums protect 15 lb. pigs

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LABORATORY

Electralloy uses the most advanced laboratory equipment for chemical determination, raw materials and product analysis. Equipment includes:

  • Spectro Emission Spectrometers M-5 and Spectro Lab S
  • Two Philips PW 2600 X-Ray Spectrographs, one with a PW2510 Sample Changer
  • Leco C, S Analyzer CS444 LS
  • Leco Carbon-Sulfur Analyzer CSLS600
  • Leco N2, O2 Analyzer TC436
  • Leco Hydrogen Analyzer EH103
  • Leco Hydrogen, Oxygen, Nitrogen Analyzer TCH600
  • Innov-X Systems, XRF Spectrometer
  • Spectrotest Jr TJ-07

The Electralloy lab is fully certified to perform testing that conforms to all major quality systems and registrars.  View certifications.

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BAR

Electralloy produces bar in a wide variety of grades ranging from stainless steels (including Nitronic® 50 and Nitronic® 60), duplex, super duplex, nickel and specialty alloys.  Bar sizes range from:

  • Stainless steel: 4" TO 24" diameter rounds
  • Specialty and nickel: .500” - 18" diameter rounds
  • NITRONIC®: .500” - 16" diameter rounds

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Stainless Bar

Electralloy Focus stainless steel bar grades include:
303, 304/304L, 316/316L, 321, 347, 17-4 (630), 15-5 VAR or ESR (XM12), 410, 416, 420, 440C, Nitronic® 50 and Nitronic® 60.

Electralloy SPEED-E-MAC® bars are calcium treated, sulfur-injected stainless products available in grades:
303, 304/304H/304L, 316/316L and 416.


Specialty Bar

Electralloy Focus nickel and specialty grades are:
A-286, EC400, ECK500 (NAVSEA), ECK500 (API-NACE), EC600, EC625, EC800/800H/800AT, ECHX, and EC71500 (70/30 CuNi).

Other popular specialty grades:
EC200, 904L, EC825, 926Mo, EC276, C20 Plus, 310, 317L, EC450, 2205, EC32750, 17-4VAR, 304ESR, 321H, 347H, EC600ESR, and F44 among others.

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BILLET

Electralloy is a leading producer of large section size round and round cornered square (RCS) billet.

Typical size ranges are 4" Round or RCS to 36" Round or RCS in most of the popular grades, including remelted alloys. Billets can be surface conditioned, peeled or polished to your exacting specifications.

All billets are Ultrasonic Tested. Mechanical testing is performed to standard society specifications.

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WELD WIRE

With Nitronic® weld wire from Electralloy you get the peace of mind of knowing that your weld is as good as, if not better, than the base.

So those applications that call for superior corrosion resistance and strength, or, superior wear and anti-galling properties get every bit of performance on every inch of the component.

Electralloy is currently stocking 30 pound spools of the following for immediate delivery. Other diameters and alloys can be supplied upon request.

  • Coiled rod: 0.219” to 1”
  • Round Weld wire: .035”, .045”, .062”
  • NITRONIC® 50W (AWS A5.9-93 ER209)
  • NITRONIC® 60W (AWS A5.9-93 ER218)

Learn more about Nitronic® products.

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FORGED BLOCK

When you need high quality forged block in standard or custom sizes, Electralloy can deliver. Ideal for distributors serving aerospace and other critical application segments, Electralloy forged blocks provide remarkably consistent quality and internal cleanliness for reliable performance in the most demanding conditions.

Block is currently offered in grades 15‐5 & 17‐4.  Other grades upon inquiry.

Machined blocks are available in:

  • Random widths from 12" to 36"
  • Exact lengths up to: 9' in 4" thick material and 14' in 12" thick material
  • Protected mults
  • Typical height/width tolerances -0"/+.25"
  • 250 RMS finish on top/bottom and edges

Electralloy can heat treat or anneal, mill and machine, and provide ultrasonic testing upon request.

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G.O.C. Plate

  • Thickness: 3/16" ‐ 10"
  • Width: Up to 126" wide
  • Length to 480" and longer
  • Electroslag and Vacuum Arc and Remeltng provide ultra‐clean, exceptionally strong slabs or plates
  • Large plates to minimize costly weld seams
  • Nickel alloys, Nitronic® and other specialty custom grades

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STAINLESS STEELS

PRECIPITATION HARDENING

A286
EC450
15‐5
16-5-1
17‐4

AUSTENITIC

303
Nitronic® 30
Nitronic® 33
Nitronic® 40
Nitronic® 50
Nitronic® 60

MARTENSITIC

416
EC125

FERRITIC
430
409
409CB

NICKEL ALLOYS

EC200/EC201
EC276
EC400
EC600
EC601
EC625
EC690
EC800/EC800H
EC800AT
EC825
ECHX
ECK500
904L

Ingot • Billet • Bar • Master Alloy • Weld Wire • G.O. Carlson Plate

Austenitic Stainless • Nitronic® • Martensitic • PH • Duplex • Nickel • Copper Nickel